The phenomenon of evaporation within the keyhole during laser beam wel
ding of aluminum Alloys A5052 and A5083 was investigated under differe
nt welding conditions. The character of the molten pool was compared a
nd analyzed. It was found that the evaporation of the main alloying el
ement for these alloys, magnesium, greatly influenced the reaction for
ce induced between the metal vapor and thermal plasma, which in turn a
ffected the degree of penetration. The results of these experiments al
so confirmed that increasing shielding gas flow rate, within a limit,
and a slight increase in the entrance angle of the laser beam improved
meltability and increased penetration depth. Surface preparation was
also observed to improve beam absorption and increase penetration.