We have studied the morphology of thin films of alpha-hexathienyl (alp
ha-6T), a hexamer of thiophene that is a very promising material for t
hin-film-transistor applications. Using electron- and atomic-force mic
roscopies, we found that on both rigid (Si/SiO2 and glass) and flexibl
e (polyimide) substrates, evaporated films show an apparently random,
polycrystalline morphology. The crystals are lamellar, ca. 100-200 nm
in lateral dimensions and 15-30 nm in thickness, and exhibit irregular
boundaries. Nevertheless, electron-diffraction evidence from such fil
ms indicates that the constituent molecules are deposited preferential
ly end-on and assume a normal or neatly normal orientation with respec
t to their substrates. Rapid high-temperature annealing causes growth
of much larger (mu m-sized) crystalline grains and a partial transform
ation to a high-temperature polymorph; however, this process leads to
formation of gaps in the film, which may cause deterioration of electr
onic performance.