This paper reports how poly(DL-lactide) microspheres of different mole
cular weight and BSA content were manufactured in order to evaluate th
e influence of these two variables on the protein release profile, usi
ng a composite central rotational design. The microspheres were prepar
ed by a double emulsion method using different w/o phase ratios. The B
SA encapsulated was about 80% of the theoretical amount incorporated.
The resulting microspheres proved porous except for three batches. The
release of BSA from microspheres presented two phases, first a high b
urst effect ranging from 37.3 to 75% of the protein incorporated, and
a second slower one. Analysis of the release results clearly shows a p
ositive linear dependence of the slope of the slow release phase on th
e molecular weight of polymer, due most likely to the formation of hyd
rogen bridges between the terminal -OH groups of the polymer chains an
d the solitary pairs of donor atoms of the protein. Non-porous microsp
heres with a lesser burst effect were obtained by decreasing the w/o r
atio of the first emulsion during the preparation process.