Objectives. This study was undertaken to characterize elastic response
s of orthodontic archwire segments in longitudinal torsion, to compare
experimental results with predictions from structural engineering the
ory, and to examine the potential interaction between flexural and tor
sional responses of archwires. Methods. Passively straight and deflect
ed rectangular wire segments were activated in torsion to states beyon
d their elastic limits. The wire parameters that were Controlled inclu
ded: the alloy, the cross-sectional size, and the gauge length. The re
search design included 48 cells and 240 separate tests. From torque-tw
ist plots, values of elastic stiffness, elastic range, and unit elasti
c range were obtained. Raw experimental data were subjected to analyse
s of variance and means to a Tukey's post-hoc test. Mean stiffness and
elastic range outcomes were compared with theoretical values. Results
. Most plots were generally characteristic of Hookean materials. All t
hree wire parameters significantly influenced the three dependent vari
ables; few statistical interactions emerged. Theoretical stiffness val
ues were reasonably comparable to those obtained experimentally; howev
er, the elastic range predictions were conservative. Torsion theory pr
edicts unit elastic ranges independent of gauge length; the experiment
al data displayed a nonlinear relationship. The minor influences of fl
exural deformations on the responses of wire segments activated in tor
sion are suggested as clinically inconsequential. Significance. Few cl
inically relevant, controlled studies of archwire torsion have been pu
blished. A modified or new formula is needed to predict elastic range
magnitudes of archwires in torsion. When flexure and torsion exist in
an archwire, it may be possible to separate them to determine overall
structural response.