Among rapid solidification processing methods, laser cladding is a uni
que and promising technique which can be used to increase the corrosio
n resistance of materials. This paper describes the improvement of the
laser-cladding process for magnesium-based alloys and an investigatio
n of the effect of the laser-cladding technique upon the microstructur
e and the corrosion resistance of magnesium-based alloys. The cladding
apparatus and techniques have been adapted for magnesium cladding to
overcome the oxidation and high vapour pressure-related problems. Lase
r-clad Mg27Al73, Mg53Al47, and Mg72Al28 have been obtained. Eutectic p
hases were observed in the two magnesium-rich alloys and in the interf
ace of the aluminium-rich alloy. Polycrystalline structure was formed
in Mg27Al73. Laser-clad Mg27Al73 was found to be superior to laser-cla
d Mg-5 wt % Zr, Mg-2 wt % Zr, cast AZ91 B and cast magnesium in corros
ion properties.