Polyacrylonitrile (PAN) loaded with up to 70% by weight of silicon car
bide whiskers has been used as a model system to demonstrate the poten
tial of whisker alignment by a technique similar to the conventional f
ibre spinning. Continuous fibres containing high percentages of whiske
rs can be readily produced using a laboratory scale conventional wet-s
pinning apparatus. Excellent whisker alignment along the fibre axes wa
s found even for the as-extruded filaments without drawing. However, a
n improved alignment was obtained through optimizing whisker loading a
nd by drawing the as-spun fibres. Drawing tends to improve the fibre m
echanical properties considerably, rendering them easily handable or e
ven useful as a ''composite fibre'' reinforcement in their own right.
Although whisker alignment generally gets better with drawing, over-st
retching leads to irregular fibre diameters. Preliminary experiments s
how that after some minor modifications, this technique may be applied
to fabricate whisker reinforced ceramic composites.