The sliding wear of an aluminium-silicon eutectic alloy against cast i
ron counterface in 3-100% relative humidity range has been investigate
d. The results show that the moisture content has a significant effect
on the friction and wear of the Al-Si alloy. The wear rate decreases
by two orders of magnitude as the relative humidity increases from 3%
to 100%. At low humidity conditions adhesive wear is predominant, whil
st at high humidity conditions a layer of compacted oxide-metal debris
film is formed on the Al-Si slider surface, which reduces the direct
metal-metal contact. The friction coefficient is maximum at 3% and 100
% relative humidity conditions.