The design of modern hydraulic systems essentially includes sophistica
ted servo-controlled mechanisms coupled with fine filters. For the smo
oth operation of these systems, new formulations of antiwear (AW) hydr
aulic oils have been developed incorporating thermally stable zinc dia
lkyldithiophosphate (ZDDP). It has been established that problem free
performance of these oils largely depends upon the controlled decompos
ition of ZDDPs and the dispersion of the generated sludge, avoiding th
e blockage of the fine filters. Through a simulated aging test, the be
havior of various AW hydraulic oils with respect to their thermal stab
ility, AW performance, and particle build-up has been studied. This pa
per depicts the details of this new aging test and describes the test
results obtained on different types of AW hydraulic oils.