The ability of excimer lasers to modify the surface morphology and the
electrical conductivity of polymers with spatial resolution on a nano
meter scale has been demonstrated. Using holographic techniques with a
KrF excimer laser, periodic line structures with periods ranging from
166 to 950 nm have been ablated into polyimide (Kapton(TM)) and polyb
enzimidazole (PBI). The nonlinear nature of laser ablation allows line
widths as small as 30 nm to be obtained, exceeding the resolution expe
cted from linear optics. These experiments establish a new spatial res
olution limit for laser ablation and illustrate the dependence of reso
lution on material properties. This technique has been combined with t
he ability to modify the electrical conductivity of polymers to produc
e an array of permanently electrically conducting wires in polyimide w
ith a 0.5-mum width and a 0.9-mum period. The electrical conductivity
of these submicrometer wires was greater than 1 OMEGA-1 cm-1.