This paper describes an investigation of the interaction of a wide ran
ge of carbons with potassium. In particular, the relationships between
reaction temperature, potassium adsorption, carbon structural charact
erisation data (macroporosity, surface area, X-ray crystallographic pa
rameters, and microstrength), and size degradation are considered in d
etail. For isotropic, high surface area carbons, high potassium uptake
s occurred, but no size degradation was observed. Needle-coke with flo
w domain optical texture and low surface area had comparatively little
size degradation and potassium uptake. For anisotropic metallurgical
cokes with a range of types of optical textures and low surface area,
significant size degradation was observed. The results suggest that si
ze degradation is probably associated with the heterogeneity and varyi
ng orientation of anisotropic components in the structure and the pres
ence of mineral matter. The mechanism proposed for size degradation in
volves adsorption with swelling during potassium uptake occurring in n
on-uniform ways, resulting in high stresses and size degradation of th
e coke lumps. The stresses set up at the interface between the carbon
and mineral particles may also be significant in size degradation. How
ever, carbon structural changes were observed as a result of potassium
uptake irrespective of the size degradation.