A Chatillon Model TCM-200 test stand with exchangeable flat horizontal
or concave receptacle bases and a DFI-200 gauge load cell with multip
le types of upper exchangeable test jaws (large round-flat, medium rou
nd-flat, chisel, bullet, and cone-shaped) were compared by using preau
toclaved and autoclaved NIH-31 rodent diet pellets to determine which
type of hardness testing system would give the most accurate and repro
ducible results for measuring pellet hardness. The type and size of th
e contact area of the upper jaws significantly affected the force requ
ired to break the pellets. Significant differences were observed betwe
en the flat-horizontal and concave receptacle bases in the force requi
red to break the pellets when using the two round-flat upper jaws. In
contrast, similar results were obtained with both bases when the bulle
t, chisel, or cone-shaped upper jaws were used. Autoclaved pellets wer
e 69.4% (range, 49 to 94%) harder than preautoclaved pellets. These re
sults suggest that different testing systems can be used for measuring
pellet hardness and that a standard procedure must be used in order t
o compare pellet hardness results between different testing laboratori
es. It was concluded that the flat-horizontal base and the larger roun
d-flat end upper jaw gave the most reproducible results for measuring
pellet hardness.