Since aluminum is the most widely used material for IC metallization,
a good understanding of its properties under varying conditions is a n
ecessity. This article discusses the properties of AlSi(1%)Cu(0.5%) la
yers sputtered in a cluster tool at different substrate temperatures,
ranging from 100 to 500 degrees C. In addition to standard analysis te
chniques to determine stress and grain size, a new optical technique f
or measuring haze and light point defects of AlSiCu thin films is intr
oduced. The correlation between the different techniques is examined a
nd the additional information obtainable from haze measurements is eva
luated. In the following experiment, all wafers received a post anneal
treatment at 400 or 500 degrees C. The changes in the layer propertie
s and the quality and quantity of hillocks are presented.