In order to improve resolution and Depth Of Focus (DOF) in reduction p
rojection aligner, authors investigated an annular illumination method
in which the center portion of light source is screened. This paper d
escribes the improved resist pattern resolution and DOF with annular i
llumination. The pattern deformation induced by annular illumination w
as also investigated. Furthermore, an optimization method of light sou
rce shape and its results were described. First, basic annular illumin
ation characteristics were analyzed using simulation, and then its eff
ect was confirmed experimentally in i-line exposure. Secondly, to expl
ore optical contrast dependence, authors made a comparison between the
resolution capabilities of both positive and negative resists, having
different dissolution characteristics from each other. It was found t
hat annular illumination was more effective in low-contrast region of
light intensity. Thirdly, the dependence on pattern periodicity (L/S a
nd isolated line) and pattern deformation were also examined. This met
hod was effective in periodic pattern but not in isolated pattern, and
induced a little pattern deformation in the edge region. Finally, opt
imization of annular illumination was investigated in KrF excimer lase
r lithography for 0.25 mum pattern formation. Practical DOF will be ob
tained in the near future, when optimum annular illumination is applie
d to improved resist material. It was found that optimum light source
shape (NA of source outer radius = 0.35 and annular shield ratio = 70%
) did not depend on resist resolving performance or defocus. Annular i
llumination, which was a simple method compared with phase shift mask,
is a promising method for expanding the process margin of resist patt
erning. Furthermore, this method becomes more effective when if adapti
ng thin resist or new high resolution resist, which can be resolved ev
en in low-contrast light conditions.