Tetraglycidyl-4,4'-diaminodiphenyl methane based resin with 30 phr dia
minodiphenyl sulfone as curing agent was toughened with poly(ether imi
de) (PEI). The effects of morphology on the fracture toughness of modi
fied epoxy resins were investigated. Morphology was controlled by chan
ging the curing conditions. The co-continuous structure and morphology
of the PEI spherical domain dispersed in the epoxy matrix were obtain
ed. Phase-inversed morphology with PEI matrix was also obtained with 3
0 phr PEI content. The cured resin with phase-inversed morphology show
ed the highest fracture toughness. The modified epoxy resins with enha
nced fracture toughness exhibited other improved mechanical properties
such as flexural strength, flexural modulus and strain at break.