Laser welding is a high temperature machining process in which there a
re two principal methods of beam absorption: absorption by the plasma
and Fresnel absorption by the surface. The plasma absorption and rerad
iation generates shorter wavelength light waves whereas the heated sur
face reradiates in the longer wavelengths. This paper describes the ex
perimental relationships between weld quality and the multi-frequency
fibre optic sensor signals during laser welding. An analysis of the li
kely meaning of the signals is presented together with an appraisal of
the technique as an on-line weld monitor.