Contact materials fabricated by normal powder metallurgy and by plasma
spray techniques [1] are investigated for their arcing properties in
commercial vacuum circuit breakers. Current chopping levels tested up
to 100 000 operations are found to be of the same magnitude. The high
current interrupting capability is found to be comparable. The dielect
ric strength of the plasma sprayed materials is negatively affected by
the process as spontaneous breakdowns occur more frequently. Neverthe
less, the potential of the plasma spray process is immense as it allow
s easily to cover different contact surfaces and shields the contact w
ith thin sheets of contact material, thus allowing for minimizing the
skin effect.