Modularity is being diversified in total hip prostheses to increase su
rgical latitude in optimizing implant fixation and adjusting hip biome
chanics. However, several problems have been clearly identified with i
mplant modularity. First generation metal-backed acetabular components
have shown deficiencies in the locking mechanism, the congruency and
extent of polyethylene liner support, and polyethylene thickness, all
of which have been implicated in accelerated polyethylene wear and fai
lure. Evidence of screw motion against the metal backing, release of p
articulate material, and focal osteolysis have also been observed. At
the head/neck junction evidence of corrosion and fretting has been doc
umented with both similar-metal and mixed-metal taper combinations. Fe
moral prostheses with other sites of modularity present additional con
cerns with regard to mechanical integrity and generation of particulat
e debris by fretting. The modular junctions of three hip prostheses, t
he S-ROM, Infinity, and RMHS, were subjected to wet environment high c
ycle mechanical testing in a worst-case loading scenario. Preliminary
results at relatively low loads up to three times body weight indicate
d gross stability of the modular junctions with evidence of minor fret
ting damage. Analysis of water solutions surrounding the modular junct
ions after ten to 20 million loading cycles yielded counts of one to t
hree micron sized particles totalling several hundred thousand to seve
ral million. It is unknown what quantity of particulate material is su
fficient to cause macrophage-mediated osteolysis or whether the debris
from modular junctions can cause third-body wear of the articulating
surfaces. Modular hip prostheses should be examined under stringent te
st conditions in order to characterize their fretting behavior and est
ablish their mechanical limitations.