A surface reaction model for aluminum etching by chlorine is proposed,
which takes into account the temperature dependence of the thermal pr
ocesses and the ion-assisted processes simultaneously. In the model, c
hlorine physisorption and chemisorption are treated separately, based
on the previous work on chlorine adsorption on aluminum. In particular
, cluster formation was introduced into the chlorine physisorption pro
cess to allow physisorbed species to exist on the Al surface. The mode
l reproduced the measured Al etch rate, including the Al etch-rate enh
ancement in the low-temperature regime. This etch-rate enhancement was
found to be brought about by the increase in physisorbed chlorine on
the Al surface, followed by ion-assisted reaction and desorption.