Burrs can be formed on the feed mark ridges and the edges of the machi
ned parts in machining operations. These burrs are undesirable in term
s of the surface quality, the precise dimensioning of the machined par
ts and the safety of operators. This paper demonstrates the effectiven
ess of using a rotary tool on minimizing the sideward burr formation i
n machining. In particular, the experimental relationships between the
size of sideward burr and the cutting parameters (including tooling m
echanism) are established first in rotary machining. Methods to contro
l the size of sideward burr are then explained. The possible applicati
on of a rotary tool for deburring operations while engaged in machinin
g is also explored.