This paper discusses the model-based monitoring as one of key steps to
ward building an in -process diagnostic tool for the supervisory level
control in diamond turning. In particular, estimation of surface prof
ile from a nonlinear force model and model-based monitoring of tool ch
ipping are demonstrated. Classification rule is based on the minimizat
ion of information -theoretic measure called the cross entropy. The ex
perimental results indicate that monitoring strategy based on the mini
mum cross entropy guarantees the consistent and optimum classification
results in the presence of varying cutting conditions. In addition, t
he cross entropy as a criterion for indicating the dynamic quality of
machine-tool is explained.