High-density polyethylene (HDPE) and polystyrene (PS) resins were used
to encapsulate municipal solid waste (MSW) combustor ash. Ash:plastic
cylinders containing up to 70% ash were produced using a mix, melt, a
nd compaction technique. Compressive strength of the ash:plastic cylin
ders varied with resin type and generally decreased with increasing as
h content. Toxicity characteristic leaching procedure (TCLP) regulator
y leaching tests conducted on both whole and fragmented ash:plastic cy
linders showed that the metal contents of the leachates did not exceed
regulatory limits for toxicity. In addition, lead and cadmium were no
t detected in leachates from distilled-deionized water tank leaching s
tudies. Sodium leaching provided a valuable tool for determining the e
xtent of ash encapsulation within the ash:plastic cylinders. Results o
f this study show that thermoplastic stabilization of refuse-derived f
uel (RDF) combustor ash can produce physically strong cylinders that e
ffectively encapsulate the ash particles resulting in significant redu
ctions in the potential for contaminant leaching.