This paper considers 'estimation of the lifetime distribution' and 'op
timal design of constant-stress accelerated life test plans' for produ
cts of unequal size. The distribution is Weibull with a scale paramete
r that is a 'log-linear function of stress' and a 'power function of p
roduct size with a size-effect parameter'. Maximum likelihood estimato
rs (MLE) of model parameters are obtained, and their properties are st
udied. Two stress-level optimal test plans are obtained for products t
hat come in two sizes, and a table useful for finding optimal test pla
ns is given. The sum of asymptotic variances of MLE of a specified qua
ntile of the distributions for products of both sizes is used as the o
ptimality criterion. Optimum plans can be used when the ratio of two s
izes is not too large. When the ratio is very large, the pre-estimate
of size effect parameter should be carefully chosen.