This paper describe the development of a quasianalog accelerometer whi
ch uses an array of acceleration switches. The investigations are base
d on results or fabricated and evaluated single-microswitch sensors. T
he new acceleration sensor concept combines the advantage of high EMI
immunity and simple signal pre-conditioning circuitry. Important chara
cteristics of the laterally moving cantilevers, such as resonance freq
uency and switching time, can he determined by a single mask. First te
st devices have been fabricated by the use of a special sacrificial-la
yer additive technology. This Microform technology combines UV pattern
ing of very thick photoresist layers and moulding of the resulting pat
terns by electroplated metals. This technology is used for the fabrica
tion of laterally driven microswitches, each having a different accele
ration threshold. tinder an applied acceleration, the cantilever beam
deflects laterally and closes a contact with an electrode. With an ele
ctrode on each side of tile cantilever, two directions of acceleration
can be measured. A simulation model has been developed which enables
the design of quasianalog sensors for different applications. Differen
t layouts are created to investigate the basic characteristics. The si
mulation results are verified on a shaker using the fabricated lest st
ructures of a single-microswitch sensor.