The nanostructure of mechanically alloyed Sm2Fe17Nx-based magnets, whi
ch were Zn-bonded by pressure-assisted sintering at elevated temperatu
re, was characterized by means of high-resolution and analytical trans
mission electron microscopy. The hard magnetic Sm2Fe17Nx grains were f
ound to be about 100 nm in average size separated by a nonmagnetic Zn-
rich phase of 5-10 nm in thickness. High-resolution imaging revealed v
arious lattice planes in the grain boundary region which may be attrib
uted to the presence of Gamma-Fe-Zn. Obviously, this nonmagnetic phase
at the grain boundaries provides additionally magnetic decoupling of
the individual Sm2Fe17Nx grains, which is responsible for the coercivi
ty increase of up to 50% induced by the pressure-assisted Zn bonding p
rocess.