Software was developed to automatically analyze images of spray deposi
ts on planar surfaces. Spot boundaries, which are extracted using imag
e gradients rather than gray-level thresholds, are used to calculate s
pot and drop size distributions, spot counts, and coverage. The softwa
re was tested with spots ranging in size from 100 to 1600 mu m generat
ed on kromekote paper. Effects of spot contrast, orientation of oblong
spots, camera aperture setting, and magnification on spat count and m
easured size were evaluated. Counting and sizing errors of 1 to 2% are
possible with appropriate magnification and contrast.