A triple sensor unit consisting of opto-chemical sensors for measureme
nt of pH, oxygen and carbon dioxide in bioreactors is presented. The p
H and the CO2 sensor are based on the color change of a pH-sensitive d
ye immobilized on a polymeric support. The resulting changes in absorp
tion are monitored through optical fibers. The oxygen sensor is based
on the quenching of the fluorescence of a metal-organic dye. All three
sensors are fully LED compatible. The sensitive membranes consist of
plastic films and can be stored and replaced conveniently. The sensors
are sterilizable with hydrogen peroxide and ethanol. In addition, the
pH sensor is steam sterilizable. Accuracy, resolution and reproducibi
lity fulfil the requirements for use in biotechnological applications.
Calibration procedures for each sensor are presented. The working pri
nciple and the performance of all three sensors are described, with pa
rticular emphasis given to their application in bioreactors.