A novel synthetic route for fabricating dense aluminosilicate-based ce
ramics at relatively low temperatures (less-than-or-equal-to 1000-degr
ees-C) is described. The method involves ion exchange of an appropriat
e zeolite powder, followed by fabrication and sintering, to form a den
se ceramic. Anorthite, cordierite- and beta-spodumene-based ceramic su
bstrates with attractive physical properties for microelectronic packa
ging are obtained using these unusual precursors. A brief overview on
the property requirements for substrates used in microelectronic packa
ging is outlined at the beginning of the article.