Crazing in styrene-acrylonitrile copolymer (SAN) layers of polycarbona
te (PC) / SAN microlayer composites and the deformation zone that form
ed in the PC layer in response to the stress concentration created at
the PC/SAN interface by the craze tip were examined by optical and sca
nning electron microscopy. A 49-layer composite with relatively thick
layers, on the size scale of tens of microns, was chosen in order to c
onfine interactions to the region of a single PC/SAN interface. The SA
N craze density, which increased with applied stress, was shown to fit
the Weibull distribution function. The distance between crazes was de
scribed by a correlation length, and the distribution of correlation l
engths indicated that crazing occurred randomly in the SAN layers. In
the PC layer, the craze-tip deformation zone consisted of a colinear p
lastic zone together with a pair of micro-shearbands that grew away fr
om the craze tip at an angle of about 45-degrees. Assuming a blunted c
raze tip, the plastic zone was analyzed using the slip-line field theo
ry. The dependence of the micro-shearband length on remote stress was
similar to that predicted by both the BCS and Vitek models. (C) 1994 J
ohn Wiley & Sons, Inc.