Thermally induced solid-state reactions between a 70 nm Pt film and a
single-crystal (001) beta-SiC substrate at temperatures from 300-degre
es-C to 1000-degrees-C for various time durations are investigated by
2 MeV He backscattering spectrometry, x-ray diffraction, secondary ion
mass spectrometry, scanning electron microscopy, and cross-sectional
transmission electron microscopy. Backscattering spectrometry shows th
at Pt reacts with SiC at 500-degrees-C. The product phase identified b
y x-ray diffraction is Pt3Si. At 600-900-degrees-C, the main reaction
product is Pt2Si, but the depth distribution of the Pt atoms changes w
ith annealing temperature. When the sample is annealed at 1000-degrees
-C, the surface morphology deteriorates with the formation of some den
drite-like hillocks; both Pt2Si and PtSi are detected by x-ray diffrac
tion. Samples annealed at 500-900-degrees-C have a double-layer struct
ure with a silicide surface layer and a carbon-silicide mixed layer be
low in contact with the substrate. The SiC-Pt interaction is resolved
at an atomic scale with high-resolution electron microscopy. It is fou
nd that the grains of the sputtered Pt film first align themselves pre
ferentially along an orientation of {111}Pt // {001}SiC without reacti
on between Pt and SiC. A thin amorphous interlayer then forms at 400-d
egrees-C. At 450-degrees-C, a new crystalline phase nucleates discrete
ly at the Pt-interlayer interface and projects into or across the amor
phous interlayer toward the SiC, while the undisturbed amorphous inter
layer between the newly formed crystallites maintains its thickness. T
hese nuclei grow extensively down into the substrate region at 500-deg
rees-C, and the rest of the Pt film is converted to Pt3Si. Comparison
between the thermal reaction of SiC-Pt and that of Si-Pt is discussed.