The requirement to obtain safe replacement propellants for ozone deple
ting chlorofluorocarbons has prompted the pharmaceutical industry to r
e-evaluate the available techniques for optimizing pulmonary delivery
of drugs via aerosol formulations. The safety and toxicity profiles of
two new hydrofluorocarbons, presently being examined by two internati
onal consortia of pharmaceutical companies, are at present looking fav
ourable, although long term evaluation studies are still in progress.
Extensive and complex reformulation of pressurized multidose inhalers
still remains to be carried out before commercially available products
will appear. Technological development of nebulizers is also proceedi
ng quickly, and prototype electronically controlled, pocket-sized batt
ery-powdered ultrasonic devices are already available. A third strateg
y has been to re-examine dry powder inhalers with a view to maximizing
the respirable fraction. Three interdependent factors determine the d
eposition profile of drugs emerging as an aerosol from a dry powder in
haler, namely the patient, the device and powder formulation. New dry
powder inhaler devices will aim to maximize turbulence within the inne
r air passages, without inducing marked resistance to inspired air. Se
veral formulation variables remain to be fully investigated if deposit
ion within the lung is to be improved dramatically above the 10.0% (ad
ministered dose) currently attainable. Finally, it is essential that i
n vitro methodology evolves which enables an accurate estimate to be m
ade of respirable fraction, so that the effects of formulation and dev
ice modifications can be determined without the need to resort routine
ly to expensive volunteer trials.