A particulate-leaching method was developed to prepare highly porous b
iodegradable polymer membranes. It involves the casting of polymer/sal
t composite membranes followed by the dissolution of the salt. Poly(L-
lactic acid) porous membranes of controlled porosity, surface/volume r
atio, and crystallinity were prepared with sodium chloride, sodium tar
trate or sodium citrate sieved particles. For salt weight fractions of
50 and 60 wt%, asymmetric membranes were formed, independent of salt
particle size. When 70-90 wt% salt was used, the membranes were homoge
neous with interconnected pores. The membrane properties were independ
ent of the salt type and were only related to the salt weight fraction
and particle size. The porosity increased with the salt weight fracti
on, and the median pore diameter increased as the salt particle size i
ncreased. The polymer/salt composite membranes could be quenched or an
nealed to yield amorphous or semicrystalline foams with desired crysta
llinity. All foams were 99.9 wt% salt free and had porosities as high
as 0.93 and median pore diameters up to 150 mum.