A millimeter-wave imaging system has been developed in the W band (75-
110 GHz) for nondestructive evaluation of low-loss materials. The syst
em employs a focused beam to provide spatial resolution of about one w
avelength. A plane-wave model is used to calculate the effective refle
ction (or transmission) coefficient of a multilayer geometry. Theoreti
cal analysis is used to optimize the measurement frequency for higher
image contrast and to interpret the experimental results. Both reflect
ion and transmission images, based on backscattered and forward-scatte
red powers, were made with Kevlar/epoxy samples containing artificiall
y introduced defects such as subsurface voids and disbonds. The result
s indicate that millimeter wave imaging has high potential for noncont
act detection of defects in low-loss materials.