The flow pattern of molten steel in a slab continuous caster mold is v
ery important for removing the nonmetallic inclusions in the molten st
eel and preventing the entry of mold flux/slag into the molten steel.
Different flow patterns are created by different operating conditions
and submerged nozzle configurations. In this study, a three dimensiona
l analysis system for turbulent fluid flow problems with free top surf
ace has been developed to numerically simulate the molten steel flow i
n the mold. It can evaluate the effects of operating condition and noz
zle design on the flow pattern and thus on the flotation of inclusions
and fluctuation of melt surface layer. The results of the simulations
are very useful in determining the optimum operating condition and su
bmerged nozzle design to obtain cleaner continuous by cast slabs.