A simple and convenient method for the synthesis of PZT powder with di
fferent compositions near the morphotropic phase boundary is reported.
The technique involves auto-combustion of a citrate-nitrate gel resul
ting from a thermally induced oxidation-reduction reaction forming an
ash, which on calcination produces the desired powder. It is possible
to use solid titanium dioxide as one of the starting materials instead
of strongly hydrolyzable titanyl nitrate without any compromise with
the quality of the final product. The method produces fine, homogeneou
s powders without any compositional fluctuation after calcination of t
he burnt ash at an appropriate temperature. Powders formed have an ave
rage particle size of around 1.1 mu m as determined by Sedigraph and a
round 0.16 mu m based on surface area measurements. Fully tetragonal p
hase is observed up to 52 mol% ZrO2 whereas fully rhombohedral phase i
s obtained with a ZrO2 content of 54 mol% and greater.