Characterization of rapidly solidified Al-8Fe-4Ni-1Mo alloy shows that
subsequent extrusion generates a non-uniform microstructure which may
be attributed to the non-uniform deformation during extrusion. The me
chanical properties were found to be closely related to the extrusion
ratio. It is believed that the degradation of the microstructure is du
e to the severe deformation during processing, and hence a compromise
is needed between optimum powder bonding and the lowest extent of defo
rmation in the consolidation process.