Pre-calendering, with resilient nips in the dryer section, can improve
surface smoothness and print quality without blackening, mottle, or o
pacity loss, and can be adjusted to correct two-sidedness. The pre-cal
endering process treats the sheet at a high moisture content and high
temperature, so that less dry end calendering is required to achieve t
he final sheet finish. This process can achieve many of the benefits o
f soft on-line calenders with simpler technology, and equipment which
is much easier to install. Four installations are now running, includi
ng one recently started up on a newsprint machine. Operating experienc
es an sheet qualities from this commercial unit are discussed in detai
l.