The application of optical engineering in industrial processing is gai
ning greater acceptance. The range of surface treatment processes avai
lable goes all the way from transformation hardening, annealing, shock
hardening and bending (as processes which do not involve melting) to
processes which involve melting such as surface melting, surface alloy
ing, surface cladding and those processes which involve some form of p
hotochemistry such as laser chemical vapour deposition, laser physical
vapour deposition and stereolithography. One of these processes, lase
r cladding, has been recently extended at University of Liverpool to p
rovide a technique of rapid alloy scanning whereby variable compositio
n laser clad tracks can be laid down by the laser thus giving the whol
e range of compositions in the alloy system in a single sample. Evalua
tion of specimens of this type can be carried out by a range of micro
testing techniques including corrosion testing procedures. Laser surfa
ce treatment processes available for the production of corrosion resis
tant surfaces are reviewed. These include surface melting, surface all
oying and surface cladding procedures. Consideration is then given to
the new variable composition laser melt track technique with particula
r reference to the rapid prototyping of corrosion resistant alloys.