All resins used to make custom impression trays exhibit plastic deform
ation at some force value; therefore it is important to compare the ph
ysical property values of such materials with the stresses to which im
pression trays are subjected during dental procedures. A simple mathem
atical model of a custom tray was developed to predict stress distribu
tions in this final part of a three-part investigation. Experimental s
tress analysis of such a tray confirmed the accuracy of the model, whi
ch was then used to predict the maximum stress experienced by the tray
during removal of a completed impression from the oral cavity. The re
sults of this analysis indicated that these stresses would be signific
antly lower than the yield stress for a commonly used polymethyl metha
crylate resin or a light-polymerized resin. The stresses were also suf
ficiently low for us to conclude that thermoplastic resins would not p
ermanently deform; however, the stresses encountered in the experiment
al confirmation procedure were close to the yield stress values for th
ese materials.