An even fitting surface is essential to obtain and maintain a healthy
oral mucosa in denture wearers. The present study was designed to clar
ify the relationship between the surface roughness of oral mucosa and
its reproduction in the corresponding fitting surface of acrylic dentu
res. A silicone elastomer/epoxy replica technique was used for renderi
ng the oral mucosal surface accessible to measurements with a stylus-t
ype profile recorder. The method's ability to reproduce roughness with
good traceability was tested and verified. Acrylic fitting surfaces m
ade by standard denture-making technique demonstrated roughness values
substantially higher than those of the mucosa, stemming from a high i
nherent surface roughness of dental stone models. To compensate for th
is, various separating media for stone models were tested as to their
ability of reducing surface roughness. One silicone varnish (Silisol,
Dreve AG, Germany) produced an acrylic surface with a roughness value
comparable to that of the oral mucosa.