The main function of a jet nebulizer is to aerosolize the contained li
quid. The primary generation point is the orifice where the compressed
air expands and increases in velocity. At this point the expanding ai
r induces an underpressure and liquid is sucked up to the air orifice
where it meets the rapidly expanding air. Droplets from the liquid sur
face are carried away with the airstream towards the baffle system. Af
ter cut-off by impaction on the baffle surface, secondary generation o
ccurs on the baffle as droplets are produced due to high air velocity.
Several different designs of nebulizer are available. The differences
cause variation in the output characteristics; for example, in the li
quid output and droplet size distribution. There is also disparity bet
ween individual nebulizers of the same brand. This is due to manufactu
ring errors. Repeated use of a single nebulizer over time causes agein
g. This, in turn, causes the critical points of droplet generation to
change. The most significant changes are the small increases in the di
ameter of the air orifice. This may be due to mechanical wear from the
compressed air source or to extensive cleaning procedures. The effect
.of the increasing diameter, as seen by the user, is decreased driving
pressure at a constant rate of air flow. There is also an effect on t
he output characteristic of the nebulizer. With decreasing driving pre
ssure the air velocity decreases. This in turn, increases the droplet
size generated at the air orifice. To maintain stable generation condi
tions the driving pressure should be kept constant despite the resulti
ng increase in volumetric flow rate.