Laser beam welding of 13 mm plates of HY80 steel resulted in different
microstructures in the fusion zone depending on the welding process.
Autogenous welds resulted in an untempered martensitic structure, wher
eas, with the introduction of a hot wire filler metal, the microstruct
ures depended on the wire feed. A slow feed resulted in a mixed marten
site-bainite microstructure and a fast wire feed resulted in a microst
ructure that is primarily acicular ferrite. The chemistry of the as de
posited weld metals was different in each case. The thermal profiles f
or the autogenous weldment were calculated based on a two parameter mo
del of laser welding that utilises the fusion zone boundary as a measu
re of 'best fit'. Based on the cooling rate of the autogenous fusion z
one, cooling rates for the two welds with hot wire filler metal were r
ationalised. Using these cooling rates, the chemistry of the weld meta
l and a model of microstructural development of the weld metal, a comp
uter calculation was made which gave volume fractions of the phases si
milar to those observed experimentally.