The tensile properties of the intercritical heat affected zone of stru
ctural steels have been examined using the weld thermal simulation tec
hnique. The investigation includes one normalised C-Mn steel, one norm
alised and one rapidly cooled low carbon microalloyed steel, and two q
uenched and tempered high strength low alloy steels. Depending on the
base plate strength, high strength values with corresponding low ducti
lity may be obtained at rapid cooling rates (DELTAt8/5 < 5 s, where DE
LTAt8/5 is the time to cool the weld from 800 to 500-degrees-C). With
increasing cooling time, the yield strength was reduced to a level bel
ow that of the respective base plate, with an associated improvement i
n ductility. In contrast, the tensile strength was higher than the ini
tial base metal strength, independent of weld cooling time and chemica
l composition of the steel. Both theoretical and empirical equations h
ave been combined to predict the strength of the intercritical heat af
fected zone from the volume fraction of martensite-austenite islands,
the Vickers hardness, the strain hardening exponent, the weld cooling
time between 800 and 500-degrees-C, and the peak temperature. A compar
ison of measured and calculated values shows that both the yield stren
gth and the tensile strength can be predicted with relatively high acc
uracy.