The size distribution of black liquor droplets sprayed into a kraft re
covery furnace can have a dramatic effect on furnace efficiency and sa
fety. We have developed a computational fluid dynamics tool that allow
s studying the processes leading to the breakup of a sheet of black li
quor into individual droplets. This is accomplished by solving the ful
l Navier-Stokes equations, describing the flow within the black liquor
coupled with a potential flow solution in the vapor phase. The result
s show the accuracy of our technique in predicting the stability of a
planar, viscous liquid sheet flowing through a stagnant, inviscid vapo
r phase.