Air- and ammonia-plasma treatments markedly improve the adhesion of ge
l-spun high-modulus polyethylene (PE) tapes to epoxy resin, as measure
d by pull-out and evidenced by the change in failure mode from interfa
ce controlled to shear failure within the PE. By monitoring the change
s in wetting, surface topography and surface composition, the factors
responsible for the adhesion could be identified. These results sugges
t that for air-plasma-treated PE tapes the adhesion depends on (1) the
physicochemical interaction between the various carbon-oxygen functio
nalities and the epoxy resin, (2) mechanical interlocking, and (3) non
-polar dispersion forces. The pull-out strength is the sum of these th
ree terms and their contributions in this specific system are about 76
%, 12% and 12%, respectively. Physicochemical interactions of the amin
e groups, in addition to non-polar dispersion forces, determine the ad
hesion of ammonia-plasma-treated PE tapes to epoxy resin. Their contri
butions are 87% and 13%, respectively.