Knitted fabric composites have certain advantages over woven composite
s, particularly in their ability to conform to complicated contours. A
s a consequence, however, they demonstrate inferior mechanical charact
eristics compared to woven materials as a direct result of the presenc
e of bent fibers. Such a knitted fabric composite made from, for examp
le, glass fibers in a polyurethane matrix, can be used as an orthopaed
ic splinting bandage for immobilizing fractures of the upper and lower
limbs. Relatively little research has been reported on knitted fabric
composites; therefore, a study on the mechanical deformation mechanis
ms of knitted fabric composites was initiated. It was observed that kn
it patterns, type of fiber, size of fibers used, size of loops, coatin
gs and lay-up procedure were all variables that could affect the struc
ture/property relationship of knitted fabric composites. Tensile testi
ng with optical measurement of strain was performed on knitted substra
te and coated bandages in both the course and wale directions. Results
indicated that the knitted fabrics function as link mechanisms at the
microscopic level, with knitted loops straightening and bending befor
e the individual elements of the knitted yarn take up significant load
and material deformation. Theoretical modeling of the glass knit stru
cture, in both the course and wale directions, agrees well with experi
mental testing.