Conventional cost accounting fails to provide manufacturers with relia
ble cost information due to inability of counting the intangible cost,
inaccuracy in calculating overhead, and failure in predicting lifecyc
le costs. Therefore, manufacturers who consider factory automation hav
e only two choices: either resort to erroneous cost systems only to ma
ke wrong decisions, or ignore accounting numbers only to make risky de
cisions. This paper develops a simulation-based manufacturing accounti
ng (SBMA) model, an updated cost model for modern manufacturing manage
ment. Unlike traditional backward and a posteriori accounting, which b
acktracks historical costs for product costing, SBMA is forward and a
prori accounting, which actively traces in real time the dynamic cost
drivers (whether tangible or intangible) and predicts lifecycle costs
through computer simulation. Therefore, SBMA can make significant cont
ributions to manufacturing performance analysis, capital expenditure a
nalysis, and manufacturing strategy assessment. Further, SBMA can comp
lement existing product costing methods.