Laboratory instrumentation of an automatic screw-fastening process for
small screws was successfully set up and tested. Three different sens
ors were used to measure the force curve, torque curve, and rotating s
peed of a screwdriver. A programmable horizontal servoslide was taught
to do the fastening job. Design of experiments was employed to identi
fy the significant factors that might have an impact on the final torq
uing process. In addition to the size of screw and workpiece material,
screwhead geometry, rotating speed of the driver, and servoslide spee
d have significant individual effects on the final torquing process. T
wo 2-factor interactions also influence the final torquing process. Wh
en the peak torque of a screw-fastening process falls within a certain
range value of the predicted value, it is identified as a sound faste
ning.