Coal was subjected to intensive grinding to produce submicrometer part
icles. This was done in two stages. Ultrafine coal produced by fluid e
nergy mill grinding was further ground in a planetary ball mill or att
ritor mill. The grinding process was monitored by density gradient sep
aration and surface area measurements. Conditions were established to
produce coal in the 0.05-1 mum size range with 3 h of grinding. Severa
l different slurry solvents were examined for grinding efficiency. Ext
ensive accretion of coal particles to produce homogeneous particles wa
s found to be a major problem. In several instances there appeared to
be a low melting phase produced (approximately 65-degrees-C) which cem
ented the fine particles together during vacuum drying. The submicrome
ter coal also interacted with the surfactant used in density gradient
analysis resulting in particle size dependent density distributions. T
wo cases were found that may have circumvented accretion problems: gri
nding in tetrabutylammonium hydroxide/pyridine/methanol and attritor m
illing in a methanol slurry at <-50-degrees-C.