Commercial coal ash makes up a large amount of the material in United
States landfills. Studies to promote recycling of these materials are
conducted on a case-by-case basis. The objective of the present work i
s to provide ash generators with a strategy for developing ash-recycli
ng options in order to reduce landfill usage and create profits from t
he sale of their by-products. A protocol is used to identify beneficia
l use options for many types of nonhazardous, industrial-process by-pr
oducts. In the present paper, the protocol is demonstrated with stoker
-boiler coal ash recycled in construction products, mainly concrete an
d concrete block. The protocol contains five steps: a preliminary char
acterization. a market survey, screening tests and pilot production, a
n environmental-impact assessment, and a cost analysis. These steps ar
e required before any potential use can be recommended to a generator.