Based on an adhesive and fabric screening program, a rubber-modified r
esole adhesive and a flexible grade plain weave glass fabric were foun
d appropriate for the fabrication of a glass-reinforced plastics honey
comb core material. Sandwich structures of different densities were fa
bricated. A linear regression analysis was performed to correlate the
mechanical properties (S) with the density (rho) for a wide range of s
andwich structures based on honeycomb and cellular plastic core materi
als. An analytical model of the form S = Krho(n) was derived, with two
empirical constants K and n. The density exponent n was between 1 les
s-than-or-equal-to n less-than-or-equal-to 2 in all cases. An equation
was also derived to relate density with thermal conductivity. The dyn
amic mechanical analysis (DMA) results revealed that the glass transit
ion temperature of the resin matrix associated with the sandwich struc
ture was higher than that of the corresponding facing laminate or near
resin casting.